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C-9 Cast Microfinish Comparator

ISO 9002 CERTIFIED ..... AS 9000 COMPLIANT

 

Surface Roughness Scale for Surface Quality Control

C-9

Made in USA

SIMPLE  TO  USE

Place the MICROFINISH COMPARATOR  Surface Roughness Scale alongside your work piece. Slide the scale so that the rectangle with the surface roughness you want is adjacent to the piece you are examining. Compare by drawing the tip of the fingernail across each  surface at right angles to the tool mark. The feel of the fingernail contact must be the same if the finishes are identical.

TERMINOLOGY

TYPE:
The specimens are electroformed replicas of original cast surfaces.

MATERIAL:
This MICROFINISH COMPARATOR Surface Roughness Scale is made of nickel. It will not corrode.

APPEARANCE:
Each  specimen has the surface roughness characteristics of a cast metallic material.

It is recognized that the RMS roughness designation which specifies the required finish of a part in micro-inch (millionths of an inch) and is the average amount by which the finish may vary from the nominal surfaces is not a satisfactory method of specifying cast finishes.

The RMS designation reflects the tool marks which are more or less constant across a surface while the casting reflects one or more of the following:

A. The grain size of the cooling metal surface.
B. The sand grain size of the mold.
C. The grain size of the ceramic wash on the steel mold.
D. The grain size of the ceramic investment mold.

 

UNIFORMITY AND ACCURACY
The original masters and the electroformed replica production masters have been checked at evenly distributed intervals.  Sufficient measurements were taken to determine a representative average.  The rating listed is the average of these readings.

The C-9 Cast MICROFINISH COMPARATOR Surface Roughness Scale is made by a dual electroforming process wherein nickel is electrodeposited to provide an exact reproduction in intricate detail.

The same electroforming process used to produce the Surface Roughness Scale is available from GAR Electroforming to serve your product needs.

The C-9 Cast MICROFINISH COMPARATOR Surface Roughness Scale provides industry with established flat surface roughness specimens for visual and tactual comparison. It is used in specifying and controlling surface roughness when a product  having the appearance of typically cast surfaces is required.

The C-9 Cast MICROFINISH COMPARATOR  Surface Roughness Scale provides an economical tool which permits roughness to be specified on the same basis as linear measurements. The surfaces presented are the result of years of research and engineering. Details covering this subject are now published in The American National Standards Institute (ANSI) specification titled: "Surface Texture, Surface Roughness, Waviness and Lay." ANSI/ASME B46.1

 

This MICROFINISH COMPARATOR Surface Roughness Scale is a patented item and is a product of the engineering skill and precision workmanship of GAR Electroforming Division.

 

FACTS & FEATURES...
The C-9 Cast MICROFINISH COMPARATOR is rectangular in shape (4 1/2"x 3 1/4") and is a corrosion resistant electroformed nickel duplicate of actual cast surfaces.

There are nine replicated cast surface finish specimens ranging from 20 to 900 microinches.

The C-9  MICROFINISH COMPARATOR is supplied in a leatherette case with engineering data and instructions.

The C-9  is also available in metric with micrometer designations.

 

FREE
Technical Support

 

GAR ELECTROFORMING DIVISION - P.O. Box 340, Danbury, CT 06813-0340
Corporate Office: 11 Augusta Drive, Commerce Park, Danbury, CT 06810 - (203) 744-4300 FAX: (203) 790-0700

 

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Last modified: 07/27/09