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G-60 Conventional Machining Microfinish Comparator

ISO 9002 CERTIFIED ..... AS 9000 COMPLIANT

 

Surface Roughness Scale for Surface Quality Control

SIMPLE  TO  USE

Place the MICROFINISH COMPARATOR  Surface Roughness Scale alongside your work piece. Slide the scale so that the rectangle with the surface roughness you want is adjacent to the piece you are examining. Compare by drawing the tip of the fingernail across each surface at right angles to the tool mark. The feel of the fingernail contact must be the same if the finishes are identical.

TERMINOLOGY

TYPE:
The specimens are electroformed replicas of original machined surfaces.

MATERIAL:
This MICROFINISH COMPARATOR Surface Roughness Scale is made of nickel. It will not corrode.

APPEARANCE:
Each specimen has the surface roughness characteristics of a machined metallic material.

SURFACE ROUGHNESS:
Means the  finely spaced surface irregularities produced by the cutting action of the tool edges, the feed of  the machine tool and by abrasive grains.

UNIFORMITY  AND ACCURACY:
The original masters and the electroformed replica production masters have been checked at evenly distributed intervals. Sufficient measurements were taken to determine a representative average. The rating listed is the average of these readings.

LAY:
This is the term used to designate the direction  of predominant surface irregularities

FLAWS:
These are the irregularities which may appear at infrequent intervals. They are not typical of a machined surface

G-60

Made in USA

The G-60 MICROFINISH COMPARATOR Surface Roughness Scale is made by a dual electroforming process wherein nickel is electrodeposited to provide an exact reproduction in intricate detail. The same electroforming process used to produce the Surface Roughness Scale is available from GAR Electroforming to serve your product needs.

The surfaces  used in this scale are reproductions of accurately machined  surfaces measured in microinches (millionths of an inch 0.000001"). The numbers engraved alongside each surface are the average deviation from the mean surface expressed in microinches.

The  G-60 MICROFINISH COMPARATOR  Surface Roughness  Scale provides the industry with established flat surface roughness specimens for visual and tactual comparison.

It is used in specifying and controlling surface roughness when a product having the appearance of typically machined surfaces is required.

The G-60 MICROFINISH COMPARATOR Surface Roughness Scale provides an economical tool which permit roughness to be specified on the same basis as linear measurements.  The surfaces presented are the result of years of research and engineering. Details covering this subject are now published in the American National Standards Institute (ANSI) specification titled: "Surface  Texture, Surface Roughness , Waviness and Lay" ANSI/ASME B46.1

The  MICROFINISH COMPARATOR Surface  Roughness Scale is a product of the engineering skill and precision workmanship of GAR Electroforming Division.

 

FACTS & FEATURES...
The G-60 Conventional  Machining MICROFINISH  COMPARATOR is rectangular in shape  (1 3/8" x  6") and is a corrosion resistant electroformed nickel duplicate of actual machined surfaces.

There are twelve replicated machined surface finish specimens with examples of five different machining processes: lapped, ground, profiled, shape-turned and milled- ranging from 4 to 125 microinches.

The G-60 MICROFINISH COMPARATOR is supplied in a leatherette case with engineering data and instructions.

The G-60 is also available in metric with micrometer designations.

 

FREE
Technical Support

 

GAR ELECTROFORMING DIVISION - P.O. Box 340, Danbury, CT 06813-0340
Corporate Office: 11 Augusta Drive, Commerce Park, Danbury, CT 06810 - (203) 744-4300 FAX: (203) 790-0700

 

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Last modified: 07/27/09